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How to collect welding data with automatic welding equipment

Welding industry has long welding technology of data monitoring, data collection and processing using the information level has been greatly increased, recently, as the integration of welding to enter the market, the modern data communication function of automatic welding equipment and advanced control technology, the combination of more increase the welding speed, accuracy and quality.

Monitoring of welding equipment consists of two main activities, one is process analysis, which includes observing welding evaluation differences, and the other is production data collection, which includes capturing welding information.Asset data monitoring, since the start of welding equipment factory has been committed to add more most stronghold to collect more data, data rich will create welding for the whole workshop machine records, the records show that the welding time and also record the voltage, current, the arc duration, wire feed rate and the welding energy, record all these data, thus carries on the analysis to use.

Welding equipment collects data that can be used for analysis, and welding equipment manufacturers are focused on providing data to large enterprises in more ways.As more and more data is provided, welding equipment applies standard reports to welding, improving performance and quality, determining when the machine is ready for production, and using automatic data collection and processing facilitates more accurate establishment and coordination than using manual data collection.In order to simplify data accessibility, automatic welding equipment has launched a cloud-based system. Now each welding device is transmitted directly to the cloud data center via the Internet, via a built-in connection on the back of the device.This approach offers several benefits: manufacturers no longer need to install hardware, everything is network-based, no additional servers are required, and there is no need to worry about tracking and managing software updates.Another advantage of the cloud-based system is that it provides better notification services for users. When certain events occur, the data center can send text messages, such as automatically receiving text messages to prompt when the power line is low.

In addition to providing data archiving and longer time real-time data, users use open data protocol to export data, which can be used in Excel, maintain traceability records and equipment production records.

Because the data is easily Shared, welding technicians set out to be more useful, including more data in the generated welding records.In addition to collecting parts and operators, software is developed to collect and classify data by part number.The welder will be able to see when a particular part is started and when it is finished, providing a whole new level of reporting that will now see the number of parts produced per day, the average cycle time per part, the average arc time, the average deposition rate, and the arc cycle time.Activities such as costing are made easier by directly looking at the number of parts produced each day, and many standard calculations are made to calculate the cost as standard data is collected.

Building on this growing data-centric knowledge base, welding equipment has developed ways to control production and assembly steps, and technology now goes beyond simple data monitoring to show operators the steps needed to assemble a particular type of part.When need to welding, software configuration for the welding procedure, the power supply and monitoring validation weld conformed to the standard, when more than the average voltage, for example, the average current, the amount of time, wire feed speed range or other parameters setting limits, will automatically inform the operator, after the successful completion of a step, assembly sequence control program will automatically into the next step.Locating parts in production, assembling different brackets or parts, grinding and checking tolerances, this type of system goes beyond welding to cover all assembly operations.

The software driver system for this type of welding device does not have to be set up, and the technician USES a sequence editor to define the steps required in the assembly and create the process content.All steps and flowcharts are behind the scenes, and the operator executes an illustrative command of a step, providing immediate feedback in assembly steps that do not require welding, as the sequence editor communicates with the power supply.

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